Product Description
The range of Non Automatic Wafer Mounter offered by us is known for high performance and high throughput. The wafer mounter manufactured by us is assembled with high-quality and fully-efficient component that increases their operational value. The Non-Automatic Wafer Mounter produced by us ensures easy operation using pre-cut tapes. It's due to the elimination of tape cutting mechanism; our products are made highly efficient. Other than flawless operational value, our products stand tall in terms of features such as perfect lamination, adjustable tape mounted pressure and table with heating system for quality mounting. All these make our products highly demanding in the market and are valued by clients.
Non-Automatic Wafer Mounter is a high performance wafer mounter of high-throughput. It comprises of five product types that vary as per with fully-automatic and semi-automatic functions, and wafer size. This Non-Automatic Wafer Mounter mounter allows easy operation using pre-cut tapes. Just set the wafer & frame, dicing tape mounting is automatically processed. As it has no cutter, the operation is safe. Elimination of the tape cutting process considerably increases efficiency.
- Friendly operation,Perfectly lamination.
- Tape mounted pressure is adjustable.
- Table with heating system to promote mounting quality.
Advanced Touchscreen Interface for Simplified ControlOperate the Wafer Mounter effortlessly with its 7-inch touchscreen panel. The PLC-controlled system allows users to navigate settings, monitor real-time status, and select pre-programmed recipes with intuitive taps. This interface enhances operator productivity and minimizes training requirements, making complex wafer mounting procedures accessible to various skill levels.
High Precision and Consistent PerformanceEngineered for the semiconductor industry, this machine offers automatic film tension adjustment and precision alignment. With a capacity of 100 wafers per hour, and aided by an automated cutter module, it ensures uniform adhesive film mounting. The robust build and consistent operation guarantee reliability and superior yield for demanding production environments.
Cleanroom and Safety Optimized DesignThe mounter is fully compatible with Class 100 cleanrooms, featuring an anti-static system, quiet operation, and effective thermal management. It is equipped with an emergency stop, overload protection, and easy-access maintenance panels, ensuring user safety and consistent machine uptime even in the strictest manufacturing environments.
FAQs of Wafer Mounter:
Q: How does the automated film tension adjustment benefit wafer mounting?
A: The auto tension adjustment system ensures that mounting tape is applied to wafers with consistent pressure, minimizing wrinkles, bubbles, or misalignment. This feature improves bonding accuracy and overall device yield during semiconductor processing.
Q: What types of wafers and tape sizes are compatible with this machine?
A: This wafer mounter supports wafers up to 12 inches in diameter and tape widths up to 300 mm, making it versatile for a wide range of semiconductor applications.
Q: When should maintenance be performed on the Wafer Mounter?
A: Routine maintenance should follow the scheduled intervals outlined in the manufacturers manual. The easy-access panels allow for quick inspections and servicing without significant downtime, supporting optimal machine performance and longevity.
Q: Where is this wafer mounter suitable for installation?
A: This equipment is designed for floor mounting within semiconductor production environments, specifically cleanrooms rated up to Class 100, ensuring it meets rigorous cleanliness and safety standards.
Q: What is the typical process flow using this machine?
A: The process involves auto wafer loading, precision alignment, adhesive film mounting using infrared heating, automatic tension control, and tape cutting. Programmable recipes and touch controls streamline production for high throughput and consistent results.
Q: How does the programmable recipe storage function enhance operation?
A: Programmable memory enables storage of multiple mounting recipes, allowing operators to quickly switch between different process parameters and product types, improving flexibility and reducing setup times.
Q: What are the main benefits of using this wafer mounter?
A: Users benefit from high precision, stable operation, and rapid throughput (up to 100 wafers/hour). The machine reduces manual intervention, improves safety with features like emergency stop, and ensures compatibility with demanding cleanroom environments.